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What is Cupro Fabric? And is it Sustainable?
 

Image: Amour Vert

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What is Cupro Fabric?

Cupro – the versatile and luxurious fabric that's making waves in the sustainable fashion world! If you're curious about what cupro is, how it's made, and its impact on the environment, you've come to the right place.

So what exactly is cupro? Well, think of it as a cousin to rayon and silk, known for its silky texture and ability to drape nicely. But what sets cupro apart is its unique production process, which involves recycling cotton linter – a byproduct of the cotton industry.

We’ll dive deeper into the history and manufacturing process of cupro in this blog, and uncover some of the sustainability challenges associated with cupro production and why it might not always be the most eco-friendly choice.

A brief history of cupro

Cupro has a foggy history with lots of different claims as to where and when it was first created. Many people claim that production of cuprammonium rayon for textiles started in 1899 in the Vereinigte Glanzstoff Fabriken AG in Oberbruch, Germany, but that it was an improvement by J. P. Bemberg AG in 1904 that made the artificial silk a product comparable to real silk.

Initially used for industrial purposes such as electrical insulation, cupro found its way into the fashion industry during World War I when silk supplies were scarce. Its luxurious feel and silk-like drape made it a popular choice for clothing, particularly in the production of linings, lingerie, and lightweight garments. 

Throughout the 20th century, cupro became a staple in fashion, valued for its versatility and comfort. As it is derived from a natural fiber, similar to TENCEL Lyocell and viscose, it has been widely adopted by sustainable fashion brands. 

The science behind the material

Cupro, short for cuprammonium rayon, is derived from natural cellulose fibers found in cotton linter, a byproduct of the cotton industry. The process of creating cupro involves several chemical treatments to transform these cellulose fibers into a textile.

First, the cotton linter is dissolved in a cuprammonium solution, typically composed of copper oxide and ammonia. This solution breaks down the cellulose fibers, forming a viscous liquid known as viscose.

Next, the viscose solution is extruded through spinnerets into a coagulating bath, usually containing sulfuric acid or a similar acidic solution. This bath solidifies the viscose into continuous filaments, which are then washed to remove any residual chemicals.

Finally, the filaments are stretched, dried, and processed into fibers, which can be spun into yarns and woven or knitted into fabric. The resulting cupro fabric is a popular choice for clothing that needs to drape like dresses, skirts and blouses.

Is cupro sustainable?

While it is derived from natural cellulose fibers, cupro's sustainability is a topic of debate due to its manufacturing process and the concerns associated with the environmental impacts. 

On the one hand, cupro utilizes a waste product of cotton production and therefore helps to reduce the overall waste of the cotton industry. It is also a good alternative to silk for vegans as silk requires the breeding and killing of silkworms. 

However, the chemicals used to create cupro include copper oxide, ammonia, and caustic soda. These can be harmful to the textile workers who handle the production and also pose a threat to the environment as they can pollute waterways if the wastewater from production is not responsibly managed. Additionally, the coagulating bath often contains sulfuric acid, a highly corrosive substance that poses risks to both human health and ecosystems.

Cupro production involves significant water usage and energy consumption, which contributes to its overall carbon footprint. While cupro is biodegradable and can be considered a renewable resource, its sustainability is undermined by the chemical-intensive production process and the resulting environmental impacts. As a result, there is growing interest in developing more eco-friendly methods to cupro production.

Cupro is now solely manufactured in Japan by Bemberg, who have since developed a closed-loop system for the material, meaning that any chemicals are extracted and reused multiple times. Bemberg has said “We strictly control the chemical substances used in the manufacturing process and have introduced a closed-loop production system that recovers and reuses copper and ammonia,”. This is a good step forward and you can find out more information on how they make cupro on Bemberg’s information page.

If you’re considering buying clothing made with cupro, it’s worth checking out where they get their cupro from and what it’s blended with. You can also find similar materials like TENCEL Lyocell and recycled satin that make great alternatives to silk.

Image: Anemos

Five sustainable fashion brands using cupro

Amour Vert

Amour Vert offers sustainable fashion with a chic flair. Their clothing line includes timeless pieces made from eco-friendly materials, ranging from classic tees to elegant dresses. Known for their commitment to sustainability, each piece is designed to be both stylish and environmentally conscious, appealing to the modern, eco-conscious consumer. Amour Vert offers a range of clothing made with cottonseed cupro, including blouses, jackets and dresses.

Whimsy + Row

Whimsy + Row embodies effortless California cool with their collection of laid-back yet modern clothing. From breezy dresses to versatile jumpsuits, their designs are characterized by their relaxed silhouettes and sustainable fabrics. Known for their commitment to ethical production, they offer fashion-forward pieces perfect for everyday wear. Whimsy + Row use a Tencel-cupro blend in a range of dresses, skirts and pants.

Anemos

Anemos specializes in luxurious resort wear that exudes elegance and sophistication. Their collection features flowy maxi dresses, tailored separates, and chic swimwear, all crafted from high-quality fabrics. Known for their attention to detail and minimalist designs, Anemos offers the epitome of refined vacation attire for the modern eco-traveller. Anemos source their cupro from Japan and their linen and stretch cupro from Turkey, and have a range of cupro-based clothing including dresses, shorts and tops. 

Altar

Altar is synonymous with edgy, alternative fashion that pushes boundaries. Their clothing line includes statement-making pieces such as graphic tees, bold prints, and avant-garde accessories. Known for their rebellious spirit and unique aesthetic, Altar caters to those who dare to stand out and express themselves through their style. From kaftans and jumpsuits to their basic cropped tees, Altar uses their deadstock cupro to create bold yet simple pieces that will last a lifetime.

LA Relaxed

LA Relaxed captures the essence of laid-back Los Angeles style with their collection of effortlessly cool clothing. From cozy loungewear to versatile basics, their designs prioritize comfort without compromising on style. Known for their soft, sustainable fabrics and relaxed fits, LA Relaxed offers wardrobe staples perfect for the modern urban dweller. They use a Lyocell (eucalyptus) based cupro weave in a couple of their dresses that are perfect for warm summer evenings. 


Caring for your clothes

Maintaining and caring for your cupro clothing can help extend the life cycle of your item and avoid it having to be thrown away. There are a few things you can do to look after your clothes made with cupro that can help keep them as smooth and silky as the day you found it!

It’s worth thinking of caring for cupro in a similar way that you would if it were made of silk, as it’s a very similar fabric and requires a certain level of gentle care that other materials don’t always call for. When washing your cupro items, if you can hand wash in cold water with a gentle soap, that works best for this material, and avoid rubbing or wringing out the item. Then you can lay the item flat to dry and reshape while still damp if needed. You can also air dry outside or on a drying rack. You can iron cupro at a low or medium temperature but make sure you iron on the reverse side to avoid the material becoming shiny.

If your item is particularly delicate, such as dresses or blouses, you may opt for eco-friendly dry cleaners that can help the item keep its shape and avoid damage during the cleaning process. 

Looking after your clothes in general is a great way to avoid wear and tear and help your items last as long as possible. Here are some other tips to keep your garments fresher for longer:

  • Read the care labels: Always check the care labels on your clothing for specific washing instructions. Different fabrics require different treatments.

  • Sort clothes before washing: Separate darks from lights and delicate fabrics from sturdier ones to prevent color bleeding and damage.

  • Wash in cold water: Using cold water helps preserve colors and prevents shrinkage, especially for delicate garments.

  • Use gentle detergents: Opt for mild, eco-friendly detergents to prevent harsh chemicals from damaging fabrics.

  • Turn clothes inside out: This protects the outer surface of clothes from friction and fading during washing.

  • Air dry when possible: Hang clothes to air dry instead of using the dryer, which can cause shrinkage and damage fibers.

  • Store clothes properly: Fold knitwear and delicate items instead of hanging them to maintain their shape. Use padded hangers for structured garments.

  • Avoid overwashing: Washing clothes too frequently can cause them to wear out faster. Spot clean when possible and air out clothes between wears.

  • Mend and repair: Fix small tears, loose buttons, and loose threads promptly to prevent further damage.


About the Author

Sarah King is a freelance writer with a focus on vegan fashion, sustainability and ethically made clothes. She campaigns for change in the fashion industry through her blog and on her Instagram page.


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WANT TO FIND SUSTAINABLE BRANDS? VISIT OUR BRAND DIRECTORY!

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What is Fleece? (& its Sustainable Alternatives)
 

A Guide to Fleece Fabric

As we become more aware of the impacts the fashion industry has on the environment, we are starting to understand the importance of making smarter choices when it comes to shopping for clothes. Whether it’s reducing the amount of clothes we buy or opting to avoid certain materials, there are plenty of ways we can make a difference to our own fashion footprint, as well as inspiring others around us.

First things first, what exactly is fleece? Well, it's that irresistibly soft, lightweight fabric that feels like a warm hug on a chilly day. You will often see jackets, sweatshirts and gilets made from fleece, but it can also be used as lining in outerwear. In this blog, we'll uncover the fascinating history behind this versatile material, tracing its roots from humble beginnings in outdoor gear, to its widespread use in today's fashion industry. 

But it's not all sunshine and rainbows in the world of fleece. Despite its popularity, there's a dark side to this fabric. We are shining a light on the environmental impact of fleece production, exploring why it's considered unsustainable and what steps we can take to minimize our footprint.

But fear not! There are alternatives out there, and we'll be exploring those too. From eco-friendly fabrics to innovative alternatives, we'll help you discover new ways to stay warm and cozy without harming the planet.

A brief history of fleece

Fleece, as we know it today, traces its origins back to the late 1970s when Malden Mills, a textile company in Massachusetts, developed the first synthetic fleece fabric called Polartec. Originally designed as a lightweight and insulating material for outdoor apparel, Polartec fleece quickly became popular for its warmth, softness, and moisture-wicking properties. It aims to mimic the natural ‘fleece’ coat on a sheep, keeping the cold and rain away from the body.

Initially, fleece was primarily used in performance gear for outdoor activities like hiking, skiing, and camping. However, its comfort and practicality soon caught the eye of the fashion industry. By the 1980s, fleece had made its way into mainstream fashion, becoming a staple in casual wear and sportswear alike.

The 1990s saw a surge in fleece popularity, with brands like Patagonia and The North Face incorporating it into their collections. Fleece jackets, vests, and pullovers became must-have items, not only for their functionality but also for their fashion appeal. Today, fleece remains a beloved material in both outdoor and fashion circles, symbolizing comfort, versatility, and style. 

The science behind the material

Fleece is a synthetic fabric typically made from a type of polyester called polyethylene terephthalate (PET) or other synthetic fibers. The manufacturing process begins with the melting of polyester pellets, which are then extruded through a ‘spinneret’ to create long, thin fibers.

These fibers are then stretched and cooled to form a continuous strand. Next, the strand is cut into shorter lengths and brushed to create a fluffy texture, mimicking the look and feel of natural fleece. This brushing process helps to trap air within the fibers, resulting in a material that is lightweight, insulating, and soft to the touch.

Chemicals are used during various stages of production to achieve desired properties such as moisture-wicking, flame resistance, or anti-static properties. Overall, the science behind fleece involves a combination of materials, machinery, and chemistry to create a versatile and comfortable fabric suitable for a wide range of clothing.

Why is fleece unsustainable? (and what sustainable alternatives are out there?)

Firstly, fleece is primarily made from polyester, a synthetic fiber derived from crude oil, a non-renewable resource. The extraction and processing of crude oil contribute to environmental degradation and greenhouse gas emissions.

The production of fleece often involves the use of chemicals such as dyes, finishes, and flame retardants, which can be harmful to both the environment and human health. These chemicals may leach into waterways during manufacturing or release hazardous pollutants when disposed of improperly.

Additionally, one of the most pressing concerns is the shedding of microplastics during washing. When fleece garments are laundered, tiny plastic fibers break off and enter wastewater, ending up in rivers, oceans, and, eventually, our drinking water. Again, these microplastics not only harm marine life but also pose potential risks to human health as they accumulate in the food chain.

In essence, the production and disposal of fleece contributes to pollution, resource depletion, and ecosystem degradation, highlighting the urgent need for more sustainable alternatives to this comfy fabric. 

If you’re looking for fleece-style clothing but keen to avoid the ones that damage the environment, there are more sustainable alternatives out there. Here are a few options to choose from:

  • Recycled-fleece (remember that even though the fibers are made from recycled plastic, they will still release microplastics in the wash so don’t wash until you need to and use a Guppyfriend or similar to catch the microfibres)

  • Recycled-wool fleece

  • Organic hemp

  • Organic or recycled cotton

  • Bamboo

Five brands using sustainable alternatives to fleece

Patagonia

Known for its commitment to environmental sustainability, Patagonia is the go-to brand for adventurers and eco-conscious consumers alike and sells a wide range of outdoor apparel, including jackets, fleeces, and activewear. They have a wide range of fleece jackets and vests made from recycled fleece and also use a low-impact dye process that reduces the use of dyestuffs, energy and water compared to conventional heather dyeing methods.

Mate the Label

Mate the Label specializes in timeless, comfortable basics made from organic and sustainable materials like organic cotton and hemp. Known for its laid-back California vibe and minimalist aesthetic, Mate the Label offers wardrobe staples that are as stylish as they are eco-friendly. In their collection of fleece zip hoodies, sweatshirts, sweatpants and shorts, they use an organic cotton fleece that is insanely soft and cozy. Plus they are made without any harmful chemicals, such as pesticides, BPA, PFAS, and formaldehyde.

tentree

Tentree specializes in sustainable fashion, offering a variety of clothing from cozy sweaters to stylish activewear. Their clothing is made from eco-friendly materials like organic cotton and recycled polyester and they are known for their commitment to planting ten trees for every item sold. In their collection of fleece jackets, jumpers and hoodies, Tentree uses REPREVE® recycled polyester and also TreeFleece, made with a combination of organic cotton, recycled polyester and Tencel Lyocell.

Pangaia

Pangaia focuses on innovative, planet-friendly fashion solutions, offering a range of clothing made from materials like seaweed fiber and recycled plastics. Known for its vibrant colors and minimalist designs, Pangaia is a favorite among fashion-forward individuals who care about sustainability. Their select range of fleece jackets use a combination of recycled wool and Lyocell to create a soft and warm material that contains zero plastic.

Ecoalf

Ecoalf is a pioneer in sustainable fashion, creating stylish clothing and accessories from recycled materials such as plastic bottles and fishing nets. With a focus on urban streetwear and outdoor gear, B-Corp company Ecoalf combines fashion with a commitment to cleaning up the planet. As part of this commitment, Ecoalf have developed their Chicago polar fleece jacket (available in light gray or black) made with a recycled nylon that reduces microplastic release by 58.8% compared to a conventional polar fleece.

Caring for your clothes

If you already own fleece clothing there are a few ways you can look after your item and prolong its lifespan. Firstly, try to avoid washing the item unless you really have to. We’ve often been made to feel that it’s normal or even advised to wash our clothes after each use, but that’s only the case for underwear or dirty clothes that really need it. Items such as jackets, coats and trousers should only be washed when absolutely necessary. In between these washes, you can do things like hanging the item outdoors or near a window to freshen it up, or even lightly mist with an antibacterial clothing spray.

When you do wash your fleece item, if you can use a Guppyfriend or an installed microfibres filter in your washer, this can help to catch the microplastic fibers that are shed during the wash cycle. Wash at a cool temperature (ideally 30 degrees or less), opt for a gentle cycle, use a mild detergent and avoid softeners as these can actually strip the softness of your fleece over time. If you can line dry your fleece clothing that’s great, if not try to hang on a hanger inside or drying rack - avoid the tumble dryer at all costs!

Looking after your clothes in general is a great way to avoid wear and tear and help your items last as long as possible. Here are some other tips to keep your garments fresher for longer:

  • Read the care labels: Always check the care labels on your clothing for specific washing instructions. Different fabrics require different treatments.

  • Sort clothes before washing: Separate darks from lights and delicate fabrics from sturdier ones to prevent color bleeding and damage.

  • Wash in cold water: Using cold water helps preserve colors and prevents shrinkage, especially for delicate garments.

  • Use gentle detergents: Opt for mild, eco-friendly detergents to prevent harsh chemicals from damaging fabrics.

  • Turn clothes inside out: This protects the outer surface of clothes from friction and fading during washing.

  • Air dry when possible: Hang clothes to air dry instead of using the dryer, which can cause shrinkage and damage fibers.

  • Store clothes properly: Fold knitwear and delicate items instead of hanging them to maintain their shape. Use padded hangers for structured garments.

  • Avoid overwashing: Washing clothes too frequently can cause them to wear out faster. Spot clean when possible and air out clothes between wears.

  • Mend and repair: Fix small tears, loose buttons, and loose threads promptly to prevent further damage.


About the Author

Sarah King is a freelance writer with a focus on vegan fashion, sustainability and ethically made clothes. She campaigns for change in the fashion industry through her blog and on her Instagram page.


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WANT TO FIND SUSTAINABLE BRANDS? VISIT OUR BRAND DIRECTORY!

Our Brand Directory is home to hundreds of sustainable brands, from makeup to cleaning supplies, from underwear to shoes. We have broken everything down by category for easy shopping, along with discount codes unique to Sustainably Chic viewers.


RELATED READING YOU MAY ALSO ENJOY:

 
How To Sew Your Own Clothes: A List of Resources To Help You Learn
 

How To Get Started Sewing Your Own Clothing

Quitting or cutting down on fast fashion might be challenging when it seems so ubiquitous, yet with the right tools and resources, one can make some, if not all, of the clothes they need.    

Sewing our clothes is undoubtedly not the only way to create a sustainable wardrobe. Still, it's the perfect pastime to channel our creativity in a sustainable, practical, and fun way. Many people were taught how to sew as kids by family members and family friends, but it can seem as daunting as it is exciting for those who have to learn how to sew as adults.    

Luckily, as in many other instances, the internet can come in handy for learning a manual skill such as sewing with tutorials, courses, and more for all skill levels. Fans of a more traditional learning approach shouldn't get discouraged either, as there are some great, helpful books on the topic. 

We have compiled a list of valuable, accessible, and paid resources to help you start this exciting journey, familiarize yourself with the needle and thread, and level it up until you can make the garments of your dreams. With these resources, some time, dedication, and practice, your home-made clothes are on the horizon. Let's get sewing!   

Image: Seamwork

The online sewing courses and classes 

Seamwork

If you or a loved one are looking to learn how to sew clothing, the United States-based Certified B Corp. Seamwork is the perfect place to empower oneself to go from beginner to someone who can design and make clothes that fit them body-wise and style-wise. 

"Learn to Sew Clothing" is Seamwork's straight-to-the-point, practical paid class for absolute beginners to sewing, providing them with the proper framework to feel empowered rather than intimated by sewing. It teaches its students about fabrics, how to use a sewing machine, and sewing patterns with the help of video modules, a workbook, a sewing dictionary, and much more. 

Seamwork's most popular members-only course is their "Design Your Wardrobe" course, which includes videos, community access, a planner, and a workbook, and it's taught by the founder of Seamwork, Sarai Mitnick. 

This course aims to make your sewing fit you and your fashion goals and taste, get strategic about your sewing, and avoid the most common pitfalls hobbyist tailors often find themselves stuck in without access to the right resources. 

To those looking forward to making specific pieces to add to their closet, they also offer premium sew-alongs that walk you through the crafting process step-by-step and help you get the suitable fabric and fit with their adjustment tutorials. 

In addition to their paid courses and patterns, they offer many free info and resources: anything from patterns and sew-along videos to sewing tips and inspo. You can find this accessible, easy-to-follow content across their website, YouTubeInstagram, and Podcast

Made to Sew

Home-made doesn't have to mean poorly made. On the contrary, they can look and feel as good as the ones you buy from regular clothing companies. If you agree and want to make your home-made clothing look professional and sleek, Made to Sew offers the perfect assets to achieve this goal. 

Founded by the London College of Fashion graduate fashion designer and sewing educator Aneka Truman, Made to Sew offers sewing expertise to people at all levels of their sewing journey. From those taking their first steps into the world of sewing to those who wish to level up their skills.  

The Made to Sew free tutorials on their YouTube channel teach viewers the essential elements of sewing, like what machine needles to use and how to wind a bobbin, and all sorts of valuable techniques, like how to sew a French dart and how patterns match fabric for garments. 

On Made to Sew, you can also find paid memberships to learn more about sewing, get familiar with pattern amendments, get support with sewing techniques, access a live stream database, and join a community of sewing lovers. 

The Made to Sew Academy, which is free to join and gives access to the "Made to Sew" professional sewing, dressmaking, and tailoring classes, is also available via an app, which makes learning how to sew or level up one's sewing much more manageable. 

Made to Sew offers the perfect information for those who want to learn how to sew independently and go beyond sew-along videos to make clothes that fit well and look professional. 

Patterns and sew-alongs 

Rosery Apparel

If you are a beginner sewist looking for easy, fun sew-alongs, Rosery Apparel's YouTube channel is the perfect place for you. The sew-alongs with Janelle, the founder of Australia-based Rosery Apparel, are beginner-friendly, and the clothes you will get at the end are versatile, easy to wear, and easy to style, especially with each other as the garments featured on Rosery Apparel have a cohesive aesthetic that makes building fully you-made outfits intuitive.    

On Rosery Apparel's website, you can also find the digital and paper patterns of some of the garments featured on the business's YT channel, which makes these projects more beginner-friendly as having both written and video instructions makes replicating the garments at home even more straightforward. 

Friday Pattern Company

Founded in 2017, the US-based indie sewing pattern company Friday Pattern Company offers versatile, functional sewing patterns that are minimal, easy to follow, and fun to sew. They offer printed and pdf patterns as well as pattern bundles. On the company's YT channel, you can also find sew-alongs of patterns from Friday Pattern Company's shop, which makes following them at home more beginner-friendly. 

These are available online on the Friday Pattern Company's website and other specialized e-shops, but you can also find their products in local fabric and sew shops across the globe. If you are in the market for fun sewing patterns, you might be able to find some from Friday Pattern Company in your area.  

The sewing books and e-books 

"You Will Be Able to Sew Your Own Clothes by the End of This Book" by Juliet Uzor

As the title implies, the goal of this short, informative book by London-based teacher, author, DIY content creator, and winner of the 2019 Great British Sewing Bee in 2019 Juliet Uzor is to teach its readers the essential, fundamental skills of sewing they need to make their first home-made garments. 

Through "You Will Be Able to Sew Your Own Clothes by the End of This Book," the skills and techniques you'll learn, like how to employ a sewing machine, how to make measurements properly, and how to use a pattern, won't just stay abstract notions in your head, but instead, you'll get the chance to put to use straight away.  

In addition to the needed info to start sewing clothes at home, the book, in fact, also includes 15 sewing projects with the required patterns to make a wide array of clothes and accessories, like a versatile camisole and a tiered skirt. Projects like these are the perfect occasion for a beginner to try their hand at projects employing a variety of fabric weights and typologies. 

This book isn't just for those who want to make new garments from scratch but also for those who wish to learn how to sew to spruce up the clothes they already own or rework old garments into new fashion pieces. 

That's because "You Will Be Able to Sew Your Own Clothes by the End of This Book" also includes some fun projects that teach you how to upcycle second-hand and vintage garments, like turning a pair of old jeans into a tote bag or an oversized shirt into a gathered skirt.    

Sew It Yourself with Diy Daisy by Daisy Braid

Australian author, self-taught sewist, and content creator Daisy Braid's "Sew It Yourself with Diy Daisy" is a great sewing book for makers at all learning stages who wish to make their fun, versatile, and comfortable clothing at home. It has all the info a beginner needs to familiarise themselves with sewing. Sewing equipment, core techniques, and sewing materials won't be a mystery anymore.   

With that info, beginners and more advanced learners can tackle the book's twenty pattern-free, infinitely customizable projects. That is because these projects include clear step-by-step instructions with plenty of illustrations and pictures. No guesswork is involved here; you'll know what to do!  

In addition to the easy-to-follow instructions, this book's sewing projects have another plus: you can effortlessly adapt them to your body and fit preferences. The book's ten more complex clothing projects don't follow standard sizing. Instead, the makers should use their body measurements when making their one-of-a-kind home-made garments, making Daisy Braid's book the perfect read for a size-inclusive introduction to sewing. Plus, the garments feature no buttons or zips, which improves their chances of better weathering size fluctuations and makes them easier to create.         

If you are uncomfortable making clothes just yet, "Sew It Yourself with Diy Daisy" 's ten small accessory projects are just what you might need to dip your toes into sewing without committing to more time-consuming, more challenging projects. 


About the Author

Roberta Fabbrocino is a journalist specialized in climate change and sustainability-related topics. Her articles have been published in several international eco-publications. Roberta also works as a content writer for sustainable companies.


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RELATED READING YOU MAY ALSO ENJOY:

 
What is Spandex? And is it Sustainable?
 

A Guide to Spandex

It's no secret that compared to the people of our past, we tend to have a much narrower understanding of how clothes, sewing, and fabrics work. After all, one had to get smart when shopping off the rack was not an option, but centuries or decades away from becoming the standard way of acquiring clothing.

While we might not want to or be able to make our clothes at home like many of our ancestors did, knowing more about garments and how they are made can still be beneficial. It can help us appreciate the clothes we own more and understand how the fashion industry works and how it can be improved for the sake of the planet and the people.

Fibers, their use, and manufacturing are substantial facets of the fashion industry and its impact. Without them, clothes as we know them would hardly exist. That's why understanding fibers is essential to understanding fashion, whether you're a maker or an activist.

Spandex, the ever-present petroleum-based supporting actor in the world of fibers, is a staple in countless types of clothing and a fiber worth learning more about if you want to learn more about fashion.

Spandex: the popular fiber with many names

Spandex is a fiber known by different names across the world. Spandex is the most commonly used in the United States, while elastane is the go-to choice to describe the same fiber on the other side of the pond and beyond.

LYCRA®, instead, is the trademarked brand name used to refer to the spandex produced by the homonymous textile company. This fiber is synthetic, and like other human-made fibers, it was created to have certain characteristics and be fit for specific purposes. The year was 1958 when the American chemist Dr. Joseph Shivers invented "Fiber K," spandex's first name while working for the chemical company DuPont.

The research that led to this invention had a specific goal: creating a stretch synthetic fiber that could replace rubber in the apparel industry. As odd as it might sound to us now, this material was the standard choice before spandex's invention to give shapewear elasticity. However, the use of rubber in garments came with plenty of drawbacks.

Rubber deteriorates when it comes into contact with body oils, lotions, or perspiration. In addition to that, it gets significantly stretched out over time. This was a rather undesirable set of characteristics for a material that the apparel industry used for garments worn directly on the skin. The invention of spandex solved the need for rubber, and spandex has been used in the textile industry ever since.

What is spandex made of? A closer look at the composition of this elastic synthetic fiber 

The secret behind spandex's elasticity and resilience is in its specific composition. Spandex is a long-chain synthetic polymeric, fully synthetic fiber made with a mix of stiff and flexible segments. This composition allows the polyether-polyurea copolymer to stretch from 5 times to eight times.

Typically, spandex fibers are made chiefly of polyurethane with an addition of other fibers like polyester and nylon. According to The European Union Textile Labeling Regulation, a fiber labeled as elastane must include at least 85% polyurethane.

The polyurethane and the additional materials that compose this elastomer come from non-renewable sources as they derive from fossil fuels like crude oil. This material is mostly manufactured through a process called "solution dry spinning," which starts with a polymer solution made from dissolved raw materials and ends with a solid fiber.

The textile world in numbers - How much spandex gets produced in the world every year?

According to the non-profit company Textile Exchange 2023's version of their "Materials Market Report," 2022, the spandex global fiber market share was around 1%. This number is far from the percentages of more popular fibers like polyester or cotton. Yet, given the gargantuan size of the current global textile production, it is no surprise that while spandex makes up only a tiny part of the total fiber market, we still produce a ton of it every year.

According to the Textile Exchange report, the global spandex production amounted to over 1.2 million tonnes in that same year. This marked an increase from the previous year's output, slightly below 1.2 million tonnes.

It is no coincidence that you have not heard much about recycled spandex. In its recycled form, this fiber is still quite hard to come by. As of then, recycled spandex comprised only 2.8% of this fiber's total global production volumes.

What is spandex used for? The many uses of this fiber 

This fiber is used in medical and home textiles but is a staple fiber in the apparel industry. Regarding garments, spandex is hardly ever the star of the show, making up a considerable part of the fabric composition, mostly just in shapewear. Still, if you go through the labels on the clothes in your closet, you'll see that a sizable portion of them contains a small percentage of spandex.

What makes textile companies want to add a bit of spandex to the fabrics used to make anything from underwear and socks to swimsuits, from jeans and leggings to sweatpants? Like the other synthetic fibers, spandex has a set of distinct quality attributes. Adding it to other fibers allows fabrics made with this blend to have higher elasticity. It also has high breathability and high moisture-wicking abilities, which are the right qualities for fiber used in fabrics made for any sportswear.

In addition to increasing garments' stretchiness, spandex increases their comfort, wearability, and overall resilience. It is a valuable ally in making body-con garments like skinny jeans, panties, and bras more wearable and resistant to wear and tear. This is why you can find spandex employed mainly in blended fabrics mixed with natural fibers like cotton or other synthetics where a touch of extra elasticity is needed.

Fibers and the environment - The environmental issues connected to spandex

While adding spandex to a fabric mix comes with a plethora of benefits in terms of performance and comfort, this fiber's manufacturing and its end-of-life come with notable environmental consequences.

The environmental issues connected to this fiber start from the raw materials that compose it. These come from non-renewable resources, and as petrochemicals, they are products of the fossil fuel industry that require a significant amount of energy to be extracted and refined. The fossil fuel industry is the same one responsible for the bulk of the excess greenhouse gas emissions that have led to the current climate crisis, not to mention air pollution, habitat loss, and the health problems experienced by communities living close to industry facilities.

The process that transforms the raw materials into the fiber we know and wear is energy-intensive and chemically intensive, which can cause its own set of potential environmental and human-health-related issues.

The end-of-life of this fiber poses multiple issues to the well-being of the environment and the people. As a petroleum-based fiber, spandex is a non-biodegradable material that stays in this world long after it has been discarded. Throughout its life and once disposed of, the clothing made with this fiber sheds tiny plastic fibers, microplastics, into the environment, contributing to the issue of plastic pollution across the air, land, and oceans. The research behind a 2023 study on microfiber release from elastane blended fabrics revealed that the overall fiber emission of the fabric rose as the elastane percentage increased and that, in proportion, blended fabric elastane fibers released more microfibers.

Spandex is used chiefly in blended fabrics, which, as a whole, are more challenging to recycle, given the difficulty of separating the different components. An issue to which, luckily, a team of scientists from the Vienna University of Technology might have found a scalable, non-hazardous solution, as detailed in their 2023 study.

Image: Sorona 

Are there any viable alternatives to virgin spandex? 

Given the wide use and sizable environmental impact of spandex, it's safe to say that an environmentally and socially sustainable, biodegradable alternative to the conventional, petroleum-based virgin material would be a game changer in changing the textile industry for the better.

As of now, there are some available alternatives to virgin spandex. Global Recycled Standard (GRS) certified recycled spandex is available, which, compared to the virgin one, has the benefit of diverting textile waste from landfills. There are also a couple of partially bio-based alternatives to conventional, virgin spandex.

From late 2024, the LYCRA Company will offer one in collaboration with Qore®, a bio-derived LYCRA® fiber made with QIRA®, an Iowan corn-based material. To make this bio-derived LYCRA® fiber, the QIRA® is transformed into Polytetramethylene Ether Glycol (PTMEG) and then used to make up 70% of the total bio-derived LYCRA® fiber content.

Dupont™ Sorona® is another alternative to virgin spandex. Made by the same company that invented spandex all those years ago, this fiber is spandex-free and partially plant-based. The stretchy polymer is made from crops through fermentation and the addition of TPA (terephthalic acid), and it's approved by the USDA BioPreferred Program for certified bio-based products.


About the Author

Roberta Fabbrocino is a journalist specialized in climate change and sustainability-related topics. Her articles have been published in several international eco-publications. Roberta also works as a content writer for sustainable companies.


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What is the SANE Standard Certification & How Is It Creating a Sustainable Fashion Future?
 

Creating a Sustainable Fashion Future: The Role of Certifications

In the ever-evolving landscape of the fashion industry, the importance of sustainability has become increasingly evident. As the demand for ethical and environmentally friendly practices grows, certifications play a pivotal role in guiding both consumers and brands toward a more sustainable and responsible future. In this extensive exploration, we delve into the challenges consumers and brands face in navigating the complex world of certifications, highlighting the significance of certifications such as SANE and their role in shaping the fashion industry's path toward a greener tomorrow.

Understanding the Dilemma: Consumers and Brands in the Maze of Certifications

The fashion certification sphere resembles a complex mosaic, with numerous pieces representing different standards and aspects. Consumers and brands alike find themselves overwhelmed by the plethora of choices available. The challenge for consumers lies in deciphering the meaning behind each certification, as the lack of in-depth knowledge often prevents them from making informed purchasing decisions. On the other hand, brands grapple with initiating a sustainable transition, deciding on the proper certifications for a comprehensive approach, and effectively communicating their achievements without confusing consumers.

A common criticism the certification landscape faces is the perception that many certifications do not go far enough or lack precision. While painting ideal and concise impact scenarios is crucial, an equally pressing concern is encouraging more brands to embark on their sustainable journey.

Over the past seven years, industry professionals spanning textile manufacturing, compliance management, and environmental protection have collaborated to address these challenges. The collective goal has been to develop an international fashion standard that not only supports brands in initiating their sustainable transition but also follows a holistic approach, covering environmental, social, and consumer health aspects. The result of this collaborative effort is SANE Standard.

SANE: A Holistic Fashion Certification

SANE emerges as a comprehensive fashion standard, standing proudly as a member of the United Nations Conscious Fashion and Lifestyle Network. This network serves as a platform showcasing initiatives that accelerate the implementation of the Sustainable Development Goals. SANE certification covers textiles, accessories, footwear, and home textiles, offering a comprehensive approach that scrutinizes various life cycle phases of a product.

What distinguishes SANE from other certifications is its extensive scope. Unlike certifications that concentrate on specific aspects, such as sustainable textile processing or minimum natural fibers, SANE extends its focus beyond the typical boundaries. The standard places particular emphasis on the choice of low-impact materials covering all material types, the chemical content of final products, the environmental footprint of processing stages, and the working conditions, including fair remuneration for workers.

Ensuring compliance with SANE's criteria requires production facilities to undergo certification by an accredited third-party audit. However, the industry acknowledges the growing audit fatigue, and SANE takes a pragmatic approach by accepting existing credible sustainability standards to avoid unnecessary duplication.

Making Sustainability Achievable and Affordable

SANE's multifaceted approach ensures that crucial aspects are covered as practically as possible. While maintaining high standards, SANE remains achievable for brands, allowing them to kickstart their sustainable transition with a single product or capsule collection before tackling their entire product range. Significantly, the standard aligns with the EU Green Claims Directive, reflecting its forward-thinking approach towards the future of fashion certifications in Europe.

What makes SANE particularly appealing for small and medium-sized companies is its cost structure. Brands pay based on production volume, eliminating the need for a substantial upfront investment. This approach enables brands to gradually expand their sustainable product range and increase their certifications without imposing financial burdens.

Consumer Empowerment through SANE

The impact of SANE extends beyond the industry to the end consumers. By having one certification covering a more extensive scope, SANE simplifies the communication of brands' sustainable transitions. But what does this certification mean for consumers themselves?

Consumers gain the ability to make more confident and informed purchasing decisions. A simple scan of the QR code associated with SANE provides a glimpse into where and how their preferred brand sources and produces its products. The standard empowers consumers to align their choices with their values, enabling them to choose products actively developed by brands working towards a sustainable transition.

Whether displayed on hang tags or stitched onto products, SANE's characteristic logo serves as a symbol of assurance. It signifies products produced with equal consideration for the environment, workers' rights, and consumers' health, setting a new benchmark for sustainability in the textile and fashion industry.

A Comprehensive Vision for a Sustainable Future

In a world where sustainability is not just a buzzword but a necessity, certifications like SANE emerge as beacons of hope. They address the challenges faced by both consumers and brands, offering a roadmap towards a more sustainable and responsible fashion industry.

The intricate web of certifications can be daunting, but the presence of standards like SANE makes the journey more navigable. By focusing on a holistic approach that considers environmental, social, and consumer health aspects, SANE sets itself apart. Its acceptance of existing credible sustainability standards reflects a collaborative spirit, acknowledging the collective efforts needed to drive change.

SANE's commitment to making sustainability achievable and affordable underscores its pragmatic approach. By allowing brands to gradually integrate sustainable practices into their operations without imposing financial constraints, SANE paves the way for a more inclusive and accessible sustainable fashion landscape.

As consumers become increasingly conscious of their purchasing decisions, the power of certifications in guiding choices cannot be underestimated. SANE's role in empowering consumers to make informed decisions by providing transparency into sourcing and production practices signifies a transformative shift towards a more mindful and ethical consumer culture.

In conclusion, certifications like SANE Standard embody the transformative potential of the fashion industry. They are not merely stamps of approval but a commitment to a sustainable future. As more brands embrace such certifications and consumers actively support these initiatives, the fashion industry is taking significant strides toward a future where style and sustainability coexist harmoniously.


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